Process Optimization
Air Consumption
If you have spent time experimenting with different nozzle and pressure combinations on your blaster, you have probably found that some just work better than others. The reason behind this is air flow through the system. On the blaster, air flow is measured in SCFM (Standard Cubic Feet per Minute). It is directly impacted by the size of the nozzle and the blast pressure.
Higher blast pressures and larger nozzles result in more air flow.
Note: The blasters are not equipped to measure air flow, but it plays a key role in their operation.
How do you know what the ideal air flow for blasting is? Our applications engineers have done the research to find what works best for each blaster.
Optimal Range
Our engineers determined that each of our blasters has an effective operating range, when it comes to air flow.
AccuFlo: up to 7.5 SCFM
DirectFlo or PowerFlo: 2.5 SCFM – 14 SCFM
To make each system appropriate for its desired applications, the internal geometry of the blaster has been optimized. What are the consequences of blasting either above or below the optimal range?
Above Range
Operating above the recommended air flow impacts the operation of the modulator, causes greater pressure drop at the nozzle and greatly increases wear on internal components.
For example, if you use too large of a nozzle on an AccuFlo the high volume of air makes every internal fitting a nozzle, and the machine will eat itself from the inside causing excessive wear on internal components.
below Range
If you operate below the recommended air flow rate the abrasive feed does not work properly and becomes very erratic.
For example, the DirectFlo which is designed to run larger nozzles, has larger internal plumbing to handle the air flow. Without enough air flow going through the passages, the abrasive will fall out of the air stream.
To help with proper configuration of your blaster we have created a chart that details air consumption based on:
size of nozzles, number of nozzles and blast pressure.
This chart is also helpful to determine the requirements for your shop air supply. If you are not supplying enough compressed air, the output pressure as displayed on the gage will drop until it reaches an air flow that it can sustain. This results in a very unstable process. Learn more about how to pressurize you system properly.

Applications Lab
Let our experts help find the right solution for your part. We know no two applications are the same. Our Technical Specialists manage sample-part testing and processing from start-to-finish. They actively collaborate with our Sales and Engineering Teams while remaining completely accessible to you throughout the process.



