Case Studies
Precision Shot Peening for Orthopedic Devices
What is precision shot peening and why is it needed?
Shot peening is a well established technology in the aerospace industry used to increase strength while reducing weight. It works best on parts that experience cyclic fatigue. Shot peening, by nature, alters the outer layer of a part. By bombarding it with spherical media, the molecules in the region are realigned and compressed. In a cyclic fatigue environment this compression must be overcome before the part enters tension, where micro-cracks, and ultimately failure occurs.
Precision shot peening applies the principles of MicroBlasting to conventional shot peening, resulting in a technology that caters to smaller devices with a much more targeted and measured approach.
Medical implants must be strong, long lasting and appropriately sized. Spinal surgery components such as rods, heads and screws experience a significant amount of cyclic fatigue from the simple motion of walking. Each step causes motion in multiple directions. Both the small size and fine threads on bone screws are prefect candidates for precision shot peening.
How is Precision Shot Peening Measured?
Regardless of the peening process, the effectiveness is measured by intensity and coverage. Intensity is measured using standardized Almen strips that are bent by the impact of the shot stream. The Almen intensity is determined by measuring the arc height of the strip after peening. Coverage is measured visually or by spectrometer to ensure sufficient coverage of at least 98% to determine the process is complete.
Precision Shot peening with The AccuFlo & JetCenter
When it comes to small parts, industrial shot peening equipment is not appropriate. Comco’s AccuFlo Mico-precision sandblasting technology provides an accurately metered flow of precision shot material necessary to obtain consistent results.
Comco’s automated platform, the JetCenter, completes the system. Through our engineering expertise working with abrasive environments, we’ve built the system tough enough to withstand the harsh environment shot peening entails.
This combination of technologies combines a uniform media stream that is focused and controllable. This eliminates the need for masking, resulting in greater coverage with fewer passes and less shot being wasted.
Case Study: Bone Screws
Glass bead creates a compressive layer on the surface of the threads. This layer helps to improve the fatigue life on the bone screw. Note: over-blasting—or blasting too forcefully for too long or with too much abrasive—rounds or dull most part edges. Therefore it is essential to acutely monitor blast time and coverage.
Recommended Approach
- Nozzle: 0.046” or 0.060” Hi/Performance
- Pressure: 60-100 psi
- Abrasive: 50 µ or 100 µ Glass Bead
- Orifice: 0.030″
Applications Lab
Let our experts help find the right solution for your part. We know no two applications are the same. Our Technical Specialists manage sample-part testing and processing from start-to-finish. They actively collaborate with our Sales and Engineering Teams while remaining completely accessible to you throughout the process.


